4-20 mA Vibration Monitoring
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Overview
4-20 mA technology can be used to measure temperature, pressure, flow, and speed as well as the overall vibration of rotating machines. Adding a vibration sensor/transmitter to the machine provides a critical measure of the machine’s health, and can be used to identify changes in balance, alignment, gears, bearings, and many other potential faults.
How It Works
The purpose of the 4-20 mA analog current loop is to transmit the signal from an analog vibration sensor over a distance in the form of a 4-20 mA current signal. The current signal generated is proportional to the overall vibration of the equipment or machinery that is being monitored. This output current has a range of 4-20 mA, with 4 representing the minimum and 20 representing maximum amplitudes (within the range of 4-20 mA). The 4-20 mA signal output is proportional to the defined amplitude generated within a specified frequency band. Therefore, the signal does not include data from frequencies outside the frequency band but includes all vibration (critical and non-critical faults) within that band.
What We Offer
CTC offers a wide array of 4-20 mA output solutions for industrial applications. CTC’s standard 4-20 mA loop powered vibration sensors are available with velocity or acceleration, alongside temperature output measurement options. CTC’s loop-powered sensor line also includes a dual output option, with both 4-20 mA output and dynamic output configurations in one sensor. Other options include 24 Volt DC-powered transmitters that power standard IEPE accelerometers and convert the vibration to a powered 4-20mA signal. These transmitters also offer a 4-20 mA output for temperature when coupled with CTC dual output vibration and temperature sensors.
LP200 and LP300 Series
A loop power vibration sensor/transmitter like the LP200 Series (4-20 mA proportional to vibration measured in velocity) or the LP300 Series (4-20mA proportional to vibration measured in acceleration) can be mounted on the machine and added to the control loop. As the overall vibration of the machine changes, the 4-20 mA output will vary proportionally.
pictured above - LP202
Only two wires are required to supply power to the sensor and send the current signal. A loop supply voltage is used to power the remote sensor. A series resistor RL at the loop power supply converts this current to a voltage that can be used by the process monitor/controller to record or distribute the parameter being measured.
LP200 and LP300 Data Flow
Dual Output LP23X and LP33X Series
Dual output LP26X and LP36X Series sensors contain an integrated circuit to measure the temperature inside the sensor case. The temperature output is monitored in the form of mVDC/°C using a voltmeter across pins C & B of the sensor when the circuit is powered by the 4-20mA loop at pins A & B. The DC voltage output is proportional to temperature from -40 °C (0.10 VDC) to +100 °C (1.35 VDC) or -40 °F (.10 VDC) to +212 °F (1.35 VDC). This output can be trended in voltage to monitor the change in temperature of the machine.
Hazardous Rated Sensors
CTC offers the Intrinsically Safe LP800 and LP900 series of sensors for hazardous locations.
Available LP800 and LP900 Series ratings:
ATEX Zone 0,1
ATEX Zone 2
CSA Class 1, Division 1
CSA Class 1, Division 2
IECEx Zone 0,1
Signal Conditioner / Field Configurable
Signal conditioners can be used in conjunction with standard dynamic accelerometers, piezo velocity sensors, or displacement probes. The Signal Conditioner accepts the dynamic input and converts it to a proportional 4-20 mA output for the PLCS, DCS or SCADA system.
The Signal Conditioner can be adjusted in the field so that the scaling and filters match your application. The dynamic vibration signal is available from a standard BNC connection on the front of the Signal Conditioner, or as an optional output from the terminal block.
The Signal Conditioner is also compatible with the TA202, TA204, TA231, TA233, and TA284 series dual output vibration and temperature sensors. The signal conditioner in combination with any of these sensors will provide one 4-20 mA output proportional to vibration, and a second 4-20 mA output proportional to temperature.
Additional 4-20 mA Products
SCE Series Signal Conditioner Enclosures:
- Provides 4-20 mA signals along with dynamic outputs from remotely installed accelerometers to PLC / DCS systems and portable data collectors
- Accommodates 1-8 SC Series signal conditioners factory wired to DC power supply (100 - 240 VAC)
- Available in fiberglass and stainless steel options - NEMA 4X (IP66) rated
- 15 to 140 °F (-10 to 60 °C) temperature rated
- 1-4 channel process control enclosure with display and relay or display only
- Relays trigger alarm or shutdown
- 4-20 mA output
- 4 channel compact vibration monitoring system
- Dynamic external links
- Sunlight viewable display
- SPDT (Form C) relays each
- For use with accelerometers, piezo velocity sensors and proximity probes
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CTC is the world leader in the design and manufacture of industrial accelerometers and piezo velocity transducers, 4-20 mA vibration sensors, and proximity probe sets, as well as all related mounting hardware, cables and connectors, and junction boxes. Our products enable efficient vibration monitoring for predictive maintenance in a wide variety of industries. Industries served include cement, mining, petrochemical, food & beverage, auto, steel, wind, paper & pulp, power generation, water & wastewater treatment, pharmaceutical, hospitals, bottling, and more. Our mission is to offer the widest variety of accelerometers and vibration hardware products, which are compatible with data collectors and online monitoring systems, as well as the tools for installation.
The CTC product line features vibration analysis hardware for heavy industry. All CTC products are backed by our unconditional, lifetime warranty. If any CTC product should ever fail, we will repair or replace it at no charge.
CTC’s PRO Line offers the world’s most durable and reliable Proximity Probe Sets including drivers, probes, extension cables, and driver enclosures for 24/7 protection of critical machinery in the most demanding industrial environments. CTC PRO Line Proximity Probe Sets are compatible with all major data collectors. PRO Line products are covered by our best-in-class lifetime warranty on material and workmanship.
The TMP line features vibration analysis hardware for research and development. All TMP products are backed by a five-year warranty on materials & workmanship for standard sensors and a two-year warranty for all accessories, cables, connectors, and custom & private-labeled products.
CANCELLATION POLICY:
Stock, built-to-order, and private-label products qualify for free cancellation only if cancelled within 24 hours of order entry.
After 24 hours of order entry:
- Stock products will be subject to a 25% cancellation fee
- Built-to-order and private-label products will be subject to a 50% cancellation fee
Custom products are non-cancellable at any time after the order is placed.
If you wish to cancel an order, please reach out to your CTC sales representative. The timestamp of when your email requesting cancellation was received will be honored for whether or not your request meets the free cancellation window.
RETURN POLICY:
All stock products may be returned for a 25% restocking fee if returned in new and unused condition within 90 days of shipment.
Built-to-order and private-label products qualify for a 50% refund if returned in new and unused condition within 90 days of shipment.
Custom products are quoted and built specifically to the requirements of the customer, which may include completely custom product designs or private-labeled versions of standard products for OEM customers. Custom products ordered are non-cancellable, non-returnable, and non-refundable.
EXPEDITED PRODUCTS CANCELLATION & RETURN POLICY:
All expedited CTC orders are non-cancellable and non-returnable.
