Automating Ultrasound

Automating Ultrasound

Download the printer-friendly Automating Ultrasound application note

What is Ultrasound Technology?

Ultrasound is a game-changing technology, especially when combined with standard vibration output. Ultrasound technology works by attenuating a resonance at a high frequency with a curve to a resonant peak at an even higher frequency.

Uses for Ultrasound Technology

An ultrasound output allows users to be alerted for early bearing fault detection and to monitor the lubrication levels inside the bearing housings as two of the more common industrial uses. However, not all ultrasound technology can be used for these applications.

CTC's Ultrasound Products

CTC's UEB332 (top exit) and UEA334 (side exit) sensor series combine a linear vibration output of 0.5 Hz - 23 kHz within a ± 3 dB tolerance. The resonant peak of this sensor is 42 kHz, which allows this one sensor to give a premium output in the vibration range and the ultrasound range. You no longer have to use two different devices to achieve both methods of monitoring, only one!

UEB332 top exit ultrasound accelerometer UEA334 side exit ultrasound sensor
UEB332
Dynamic Vibration IEPE Ultrasound Sensor, 1/4-28 Mounting, Top Exit 2 Pin Mini-MIL Connector, 100 mV/g, ±10%
UEA334
Low Cost, Dynamic Vibration IEPE Ultrasound Sensor, 1/4-28 Mounting, Side Exit 2 Pin Mini-MIL Connector, 100 mV/g, ±20%

UEB332 and UEA334 Ultrasound Sensor Typical Frequency Response Charts.

diagram showing CTC ultrasound sensor construction compared to a competitor's ultrasound sensor

Not only can you monitor utilizing both methods from one sensor, but you can also automate these outputs by utilizing CTC's SC320 Signal Conditioner

The SC320 Signal Conditioner offers dual-band technology allowing the user to set two bands of 4-20 mA output from one sensor. A great example of this is setting one band to the ISO standard filter of 10 Hz - 1 kHz for automating your vibration output, and setting a second band pass filter at 20 kHz - 40 kHz to automate your ultrasound band. That's not all - the SC320 also offers an isolated BNC so you can still access your true raw output of the UEB or UEA sensor.

SC320 Signal Conditioner
SC320 Series
USB Configurable, Dual Band Vibration / Ultrasound plus Temperature Signal Conditioners

If utilizing this setup to help automate your lubrication program, CTC also offers Zerk-style mounting adapters that enable the ultrasound sensor to be mounted on your grease port and still leave the sensor permanently installed.

MH134-4A Zerk Mounting Adapter MH134-4B Zerk Mounting Adapter MH145-1B Zerk Mounting Adapter
MH134-4A
Hex Head Accelerometer Mounting Pad with Zerk Grease Fitting Adapter, 1/4-28 Tapped Hole, 1/4-18 NPT Mounting Thread
MH134-4B
Hex Head Accelerometer Mounting Pad with 45° Zerk Grease Fitting Adapter, 1/4-28 Tapped Hole, 1/4-18 NPT Mounting Thread
MH145-1B
Accelerometer Mounting Pad with Button Head Grease Fitting Adapter, 1/8-27 NPT Mounting Thread

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CTC is the world leader in the design and manufacture of industrial accelerometers and piezo velocity transducers, 4-20 mA vibration sensors, and proximity probe sets, as well as all related mounting hardware, cables and connectors, and junction boxes. Our products enable efficient vibration monitoring for predictive maintenance in a wide variety of industries. Industries served include cement, mining, petrochemical, food & beverage, auto, steel, wind, paper & pulp, power generation, water & wastewater treatment, pharmaceutical, hospitals, bottling, and more. Our mission is to offer the widest variety of accelerometers and vibration hardware products, which are compatible with data collectors and online monitoring systems, as well as the tools for installation.


The CTC product line features vibration analysis hardware for heavy industry. All CTC products are backed by our unconditional, lifetime warranty. If any CTC product should ever fail, we will repair or replace it at no charge.


CTC’s PRO Line offers the world’s most durable and reliable Proximity Probe Sets including drivers, probes, extension cables, and driver enclosures for 24/7 protection of critical machinery in the most demanding industrial environments. CTC PRO Line Proximity Probe Sets are compatible with all major data collectors. PRO Line products are covered by our best-in-class lifetime warranty on material and workmanship.

CTC TMP Line Logo
The TMP line features vibration analysis hardware for research and development. All TMP products are backed by a five-year warranty on materials & workmanship for standard sensors and a two-year warranty for all accessories, cables, connectors, and custom & private-labeled products.

CANCELLATION POLICY:
Stock, built-to-order, and private-label products qualify for free cancellation only if cancelled within 24 hours of order entry. 

After 24 hours of order entry:

  • Stock products will be subject to a 25% cancellation fee
  • Built-to-order and private-label products will be subject to a 50% cancellation fee

Custom products are non-cancellable at any time after the order is placed.

If you wish to cancel an order, please reach out to your CTC sales representative. The timestamp of when your email requesting cancellation was received will be honored for whether or not your request meets the free cancellation window.

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All stock products may be returned for a 25% restocking fee if returned in new and unused condition within 90 days of shipment.

Built-to-order and private-label products qualify for a 50% refund if returned in new and unused condition within 90 days of shipment.

Custom products are quoted and built specifically to the requirements of the customer, which may include completely custom product designs or private-labeled versions of standard products for OEM customers. Custom products ordered are non-cancellable, non-returnable, and non-refundable.

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