Automating Ultrasound
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What is Ultrasound Technology?
Ultrasound is a game-changing technology, especially when combined with standard vibration output. Ultrasound technology works by attenuating a resonance at a high frequency with a curve to a resonant peak at an even higher frequency.
Uses for Ultrasound Technology
An ultrasound output allows users to be alerted for early bearing fault detection and to monitor the lubrication levels inside the bearing housings as two of the more common industrial uses. However, not all ultrasound technology can be used for these applications.
CTC's Ultrasound Products
CTC's UEB332 (top exit) and UEA334 (side exit) sensor series combine a linear vibration output of 0.5 Hz - 23 kHz within a ± 3 dB tolerance. The resonant peak of this sensor is 42 kHz, which allows this one sensor to give a premium output in the vibration range and the ultrasound range. You no longer have to use two different devices to achieve both methods of monitoring, only one!
UEB332 Dynamic Vibration IEPE Ultrasound Sensor, 1/4-28 Mounting, Top Exit 2 Pin Mini-MIL Connector, 100 mV/g, ±10% |
UEA334 Low Cost, Dynamic Vibration IEPE Ultrasound Sensor, 1/4-28 Mounting, Side Exit 2 Pin Mini-MIL Connector, 100 mV/g, ±20% |
Not only can you monitor utilizing both methods from one sensor, but you can also automate these outputs by utilizing CTC's SC320 Signal Conditioner.
The SC320 Signal Conditioner offers dual-band technology allowing the user to set two bands of 4-20 mA output from one sensor. A great example of this is setting one band to the ISO standard filter of 10 Hz - 1 kHz for automating your vibration output, and setting a second band pass filter at 20 kHz - 40 kHz to automate your ultrasound band. That's not all - the SC320 also offers an isolated BNC so you can still access your true raw output of the UEB or UEA sensor.
SC320 Series USB Configurable, Dual Band Vibration / Ultrasound plus Temperature Signal Conditioners |
If utilizing this setup to help automate your lubrication program, CTC also offers Zerk-style mounting adapters that enable the ultrasound sensor to be mounted on your grease port and still leave the sensor permanently installed.
MH134-4A Hex Head Accelerometer Mounting Pad with Zerk Grease Fitting Adapter, 1/4-28 Tapped Hole, 1/4-18 NPT Mounting Thread |
MH134-4B Hex Head Accelerometer Mounting Pad with 45° Zerk Grease Fitting Adapter, 1/4-28 Tapped Hole, 1/4-18 NPT Mounting Thread |
MH145-1B Accelerometer Mounting Pad with Button Head Grease Fitting Adapter, 1/8-27 NPT Mounting Thread |
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CTC is the world leader in the design and manufacture of industrial accelerometers and piezo velocity transducers, 4-20 mA vibration sensors, and proximity probe sets, as well as all related mounting hardware, cables and connectors, and junction boxes. Our products enable efficient vibration monitoring for predictive maintenance in a wide variety of industries. Industries served include cement, mining, petrochemical, food & beverage, auto, steel, wind, paper & pulp, power generation, water & wastewater treatment, pharmaceutical, hospitals, bottling, and more. Our mission is to offer the widest variety of accelerometers and vibration hardware products, which are compatible with data collectors and online monitoring systems, as well as the tools for installation.
The CTC product line features vibration analysis hardware for heavy industry. All CTC products are backed by our unconditional, lifetime warranty. If any CTC product should ever fail, we will repair or replace it at no charge.
CTC’s PRO Line offers the world’s most durable and reliable Proximity Probe Sets including drivers, probes, extension cables, and driver enclosures for 24/7 protection of critical machinery in the most demanding industrial environments. CTC PRO Line Proximity Probe Sets are compatible with all major data collectors. PRO Line products are covered by our best-in-class lifetime warranty on material and workmanship.
The TMP line features vibration analysis hardware for research and development. All TMP products are backed by a five-year warranty on materials & workmanship for standard sensors and a two-year warranty for all accessories, cables, connectors, and custom & private-labeled products.
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