MDI Mini Case Study: Gearbox Defects

Thank you to our educational collaborator MDI for this case study

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Introduction

Vibration analysis is a powerful tool for detecting issues like broken teeth in gearboxes. By monitoring vibration patterns, irregularities can be detected early, preventing costly failures and ensuring smooth operations.

Analysis

A gearbox defect was detected by MDI while on route in Queensland, Australia. 

MDI utilized CTC's AC133 accelerometer, which is commonly used for gearbox monitoring applications.

A render of a CTC AC133 stainless steel, top exit condition monitoring sensor.

Low Frequency Accelerometer, Top Exit Two-Pin Connector, 500 mV/g, ±10%, 6-600,000 CPM Frequency Response (±3 dB), -58 to 250 °F (-50 to 121 °C)

Findings

A chart depicting the waterfall spectrum.

 

A render of a chart showing the Impacts on Circle TWF

 

A chart showing GMF

 

A chart showing Acceleration and Time

 

A photograph of a damaged gearbox.

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