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AC133 and MH170-1A Power Pack For High-Temperature, Low-Frequency Applications


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Challenge

When monitoring slow-speed machinery in high-temperature environments, reliability engineers often face a difficult challenge.

The machine may generate valuable low-frequency vibration data, but elevated surface temperatures can exceed the operating limits of standard accelerometers, reducing sensor life and compromising measurement reliability.

Solution

A render of an AC133-1D standard size, top exit, low frequency accelerometer
AC133-1D
Low-frequency accelerometer, top exit 2 pin connector, 500 mV/g, ±10% sensitivity tolerance, 121 °C (250 °F) maximum temperature

A render of a CTC MH170-1A accelerometer mounting pad with 1/4-28 blind tapped hole
MH170-1A
Accelerometer mounting pad for high-temperature dissipation and electrical isolation, 250 °C (480 °F) maximum temperature

 

A render of a CTC AC133-1D standard size, top exit accelerometer mounted on an MH170-1A high temperature dissipation mounting pad 

CTC’s AC133 is specifically designed for low-speed machinery, providing a 500 mV/g output and frequency response down to 0.1 Hz.

What makes this combination especially effective is the MH170-1A mounting pad. Designed for extreme environments, the pad can withstand temperatures up to 250 °C (480 °F) and has demonstrated the ability to dissipate up to 169 °C (336 °F) between the machine surface and the mounted sensor during controlled testing. This allows sensors with a maximum operating temperature of 121 °C (250 °F) to be successfully applied on significantly hotter equipment while maintaining long-term reliability.

The MH170-1A also functions as a mechanical low-pass filter, accurately passing vibration frequencies up to approximately 2,300 Hz (+3 dB) while attenuating higher-frequency vibration content. This makes it an excellent solution for low-frequency applications where the primary focus is monitoring slow-speed rotating equipment and overall machine health rather than high-frequency fault detection.


Why It Works

  • Protects the accelerometer from excessive machine surface temperatures
  • Extends sensor life in high-heat environments
  • Preserves critical low-frequency vibration measurements on slow-speed assets
  • Mechanically filters unwanted high-frequency vibration content
  • Allows one solution to address both thermal and measurement challenges simultaneously

 

Complete the Installation with High-Temperature Cabling

For applications operating in extreme environments, the sensor and mounting pad are only part of the equation.

CTC’s FEP-jacketed cabling provides excellent high-temperature performance and should be paired with our A2R or V2R connector systems to create a complete monitoring solution capable of withstanding harsh industrial conditions

A render of CTC CB102, red FEP jacketed two-conductor cable
CB102
Two conductor, red FEP-jacketed, twisted, shielded pair cable, 200 °C (392 °F) maximum temperature

A render of CTC CB111, yellow FEP-jacketed, two-conductor cable
CB111
Two conductor, yellow FEP-jacketed, twisted, shielded pair cable, 200 °C (392 °F) maximum temperature

A render of a CTC A2R two-socket connector on red FEP jacketed cable.
A2R
High-temperature 2-socket MIL-style, PPS molded connector, permanent mount, 200 °C (392 °F) maximum temperature

A render of CTC V2R Viton seal-tight boot connector on yellow FEP jacketed cable.
V2R
High-temperature 2-socket MIL-style seal-tight Viton boot connector with PPS insert, permanent mount, 177 °C (350 °F) maximum temperature

A render of a CTC AC133-1D accelerometer on an MH170-1A mounting pad, with an A2R connector on a CB102 red cable.

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